Schanck Process. Drop Test, Test Weight Calibration (SPAN SETTING), Tare Calibration (ZERO) & Speed Calibration.

DROP TEST

01. Stop the Mill.
02. Rotate direction of common belt.
03. Change mode selector switch of Weighing Panel to mode-2 (Panel mode)
04. Press Function Distributor key on Intecont Plus Unit in panel in home display.
05. Press up/down arrow key to bring “Start Keyboard mode"
06. Symbol will come in upper left hand corner of Intecont Plus display.
07. Press green button, -------t/h will be displayed in Intecont Plus display.
08. Give at lest 50% set point (100% set point is preferable). E.g. for clinker, give 65t/h set point. That means, press 65 and then “Enter"(Red) key.
09. Press M=0 key and press “1” and then “Enter" key. This will make the counter 1=0.
10. Press up/down arrow key to bring
“Z1=00000.0" display in lower display field.
11. Now give start command from Intecont Plus by pressing Start key from the Intecont Plus keyboard.
12. Observe the Z1 value. When it comes to 2Tons, Press Stop key to stop the feeder.
13. Now measure the discharged material in a good scale.
14. Calculated the Error %ge as below:-

              Scale Value
D02-----------------------------× Pmeter D02 value
               Z1 value

15. Now enter the new calculated value in Parameter D02.

16. To enter the corrected value in Parameter D02, Press Function Distributor key on Intecont plus.

17. Press up/down arrow key to bring
“Programming"
18. Press “Enter" key.
19. Now press up/down arrow key to bring “Enter Parameter"
20. Press “Enter" key.
21. Password entry field will be displayed.
22. Enter 07734 and press “Enter" key.
23. Now press up/down arrow key to bring “Block D".
24. Press “Enter" key.
25. Now press up/down arrow key to bring Parameter “D02"
26. Press “Enter" key.
27. Press green button,--------will be displayed in Intecont plus display.
28. Now enter the Calculated value in this and press “Enter"
29. Press Escape key 2 times to come to home display.
30. Start back the Mill.



TEST WEIGHT CALIBRATION (SPAN SETTING)

01. Stop the Mill.
02. Change mode selector switch of Weighing Panel to mode-2 (Panel mode)
03. Press Function Distributor key on Intecont Plus Unit in panel in home display.
04. Press up/down arrow key to bring “Start Keyboard mode"
05. Symbol will come in upper left hand corner of Intecont Plus display.
06. Press green button, -------t/h will be displayed in Intecont Plus display.
07. Give 100% set point. E.g. for clinker, give 65t/h set point. That means, press 65 and then “Enter"(Red) key.
08. Now give start command from Intecont Plus by pressing Start key from the Intecont Plus keyboard.
09. Press Function Distributor key on Intecont Plus.
10. Press up/down arrow key to bring “Calibration Functions".
11. Press “Enter" (Red) key.
12. Password entry field will be displayed.
13. Enter 07734 and press “Enter"
14. Now press up/down arrow key to bring “CW: Weight Check".
15. Press “Enter" key.

16. This program will start running. When this program stops, the KOR Value to be noted and entered in Parameter D02. Now press “Enter" key to accept the result.

17. Enter the corrected value in Parameter B04.
18. To enter the corrected value in Parameter B04.
19. Press Function Distributor key on Intecont Plus.
20. Press up/down arrow key to bring
“Programming"
21. Press “Enter" key.
22. Now press up/down arrow key to bring “Enter Parameter"
23. Press “Enter" key.
24. Password entry field will be displayed.
25. Enter 07734 and press “Enter" key.
26. Now press up/down arrow key to bring “Block B".
27. Press “Enter" key.
28. Now press up/down arrow key to bring Parameter “B04"
29. Press “Enter" key.
30. Press green button,--------will be displayed in Intecont plus display.
31. Now enter the Calculated value in this and press “Enter" key.
32. Press Escape key 2 times to come to home display.

TARE CALIBRATION (ZERO)

01. Stop the Mill.
02. Change mode selector switch of Weighing Panel to mode-2 (Panel mode)
03. Press Function Distributor key on Intecont Plus Unit in panel in home display.
04. Press up/down arrow key to bring “Start Keyboard mode"
05. Symbol will come in upper left hand corner of Intecont Plus display.
06. Press green button, -------t/h will be displayed in Intecont Plus display.
07. Give 100% set point. E.g. for clinker, give 65t/h set point. That means, press 65 and then “Enter"(Red) key.
08. Now give start command from Intecont Plus by pressing Start key from the Intecont Plus keyboard.
09. Press Function Distributor key on Intecont Plus.
10. Press up/down arrow key to bring “Calibration Functions".
11. Press “Enter" (Red) key.
12. Password entry field will be displayed.
13. Enter 07734 and press “Enter"
14. Now press up/down arrow key to bring “TW:Tare".
15. Press “Enter" key.
16. This program will start running. When this program stops. Press “Enter" key to accept the result.

SPEED CALIBRATION.

01. Stop the Mill.
02. Change mode selector switch of Weighing Panel to mode-2 (Panel mode)
03. Press Function Distributor key on Intecont Plus Unit in panel in home display.
04. Press up/down arrow key to bring “Start Keyboard mode" Symbol will come in upper left hand corner of Intecont Plus display.
05. Press green button, -------t/h will be displayed in Intecont Plus display.
06. Give 100% set point. E.g. for clinker, give 65t/h set point. That means, press 65 and then “Enter"(Red) key.
07. Now give start command from Intecont Plus by pressing Start key from the Intecont Plus keyboard.
08. Press Function Distributor key on Intecont Plus.
09. Press up/down arrow key to bring “Calibration Functions".
10. Press “Enter" (Red) key.
11. Password entry field will be displayed.
12. Enter 07734 and press “Enter"
13. Now press up/down arrow key to bring “LB: Imp/Belt".
14. Press “Enter" key.
15. This program will start running. When this program stops. Press “Enter" key to accept the result.
16. Now mark on a belt and take time for 01 belt revolution by the help of a Stop Watch.
17. Calculate the speed difference and Correction value for B04 Parameter as follow:-

                     Stop Watch Value (Sec)
B04(New)=---------------------------------------×B04(Old)
                    Time in data Sheet (C02)

18. Enter the corrected value in Parameter B04.
19. To enter the corrected value in Parameter B04, Press Function Distributor key on Intecont Plus.
20. Press up/down arrow key to bring
“Programming"
21. Press “Enter" key.
22. Now press up/down arrow key to bring “Enter Parameter"
23. Press “Enter" key, Password entry field will be displayed.
24. Enter 07734 and press “Enter" key.
25. Now press up/down arrow key to bring “Block B".
26. Press “Enter" key.
27. Now press up/down arrow key to bring Parameter “B04"
28. Press “Enter" key.
29. Press green button,--------will be displayed in Intecont plus display.
30. Now enter the Calculated value in this and press “Enter"
31. Press Escape key 2 times to come to home display.
32. Wait for 2-3 minutes.
33. Press Function Distributor key on Intecont plus.
34. Press up/down arrow key to bring “ Calibration Function"
35. Press “Enter" key.
36. Now press up/down arrow key to bring “LB: Imp/Belt"
37. Press “Enter" key.
38. This program will start running. When this program stops. Press “Enter" key to accept the result.